Senior DeltaV Controls Engineer   2026-210

Location:  Raleigh, North Carolina
Relocation Assistance: YES
Visa Sponsorship: No

Experience Required: 8 – 15+ years

Education Requirements: BS or higher in  in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field.

Please note – the client does not allow us to post the salary range, nor the company name. Please contact Tom@TheHiringCatalyst.com if you have questions.

We are working with a growing employee-owned automation and controls engineering firm, who is seeking an experienced Controls Engineer with extensive experience with Emerson DeltaV systems, to lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry, working from their office in Raleigh, North Carolina. You will also travel up to 25% to client sites for site support and commissioning.

Your Role:

This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.. The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

• Design and implement DeltaV control systems for complex Life Sciences capital projects
• Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
• Lead system architecture development and control strategies to enhance manufacturing efficiency
• Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
• Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
• Utilize a class-based approach in overall design to maximize scalability and standardization across projects
• Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
• Specify and procure instrumentation and hardware components
• Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
• Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
• Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
• Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
• Oversee the full project lifecycle, from requirements gathering to commissioning and validation
• Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
• Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
• Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
• Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
• Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
• Troubleshoot complex automation challenges and drive continuous improvements in system performance
• Travel up to 25% for on-site support, commissioning, and client engagement

Required Skills:

• Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces.
• Expertise in ISA-101 HMI design principles and high-performance graphic design strategies.
• Strong experience in class-based configuration and design.
• Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies.
• Proven experience managing large-scale capital projects in the Life Sciences industry.
• Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link).
• Deep understanding of industrial networking for communication between controllers, servers, and HMIs.
• Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing.
• Experience integrating electrical and process control systems.
• Strong leadership, organizational, and communication skills for cross-functional collaboration.
• Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems.
• Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment.
• Extensive experience designing and implementing batch control systems within regulated Life Sciences environments.
• Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols.
• Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation.

Preferred Skills:

• Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus.

Required Experience:

• Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field.
• Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects.
• 8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution.

To apply be sure to refer to Job 2026-210 and click here.
Or, email an updated resume to Tom@TheHiringCatalyst.com.